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All You Need To Know About An Air Compressor

Posted by Admin on August, 30, 2021

A pneumatic device that transforms power into potential energy, which is stored in pressurised air, by means of diesel, gasoline engine or electric motor is called an air compressor. There are many methods by which an air compressor forces a large quantity of air to be stored in a storage tank and thereby increases the pressure.

On reaching the upper limit of the tank's pressure, which is been engineered, the air compressor stops working. The energy stored and retained in the pressurised air is used for a number of applications, through the kinetic energy released off the air. Again after the pressure of the tank touches the lower limit the air compressor starts working again.

Working Principle of Air Compressor

The screw element was first introduced in the 1930s. It consists of a male rotor and a female rotor. In the case of an oil injected scree compressor technology, the male rotor runs the female rotor. Whereas in an oil free design of compressor technology, a timing gear runs both the rotors.

The basic and fundamental principle of a crew compressor is, both the rotors, male and female, rotates in the opposite direction and as a result, the rotors draw air between them. In the process of filling the air, the air gets compressed. The speed of the rotors can be optimised after a certain level so that the mechanical and volumetric losses can be minimised.

A screw compressor, in general, does not possess any valves and any mechanical force which might cause unbalance. This explains that a screw compressor can be operated at a combination of high speed and large flow rates, yet can be stored within a small exterior.

Industrial Air Compressor

It is an air compressor that is made up of the material carbon steel. This device runs through an electrical power source and at a voltage of 220 volts and a frequency of 50 hertz. The industrial screw air compressor can be operated in high pressure, medium pressure and even in low pressure. The motor runs with horsepower ranging from. 0 to 3.

The industrial screw air compressor has a number of applications like pneumatic tools, sanding, sand blasting, painting, fabrication of small units, wood working etc.

Advantages of Industrial Air Compressor related to its design

  • The multiple fins and the large area produced in the design helps in the efficient cooling process which leads to the betterment of the overall performance.
  • Each and every part of the machine is manufactured following CNC. This has resulted in tolerance accuracy and therefore has eliminated the gaskets, which in future might have caused leaks.
  • The highly performing pistol rings are sourced from IPL. These rings possess a tapered side that doesn't allow much oil to be carried over, in comparison to the flat sided rings.
  • Heavy duty connecting rods made of forged steel offers maximum durability. It also consists of a dipper rod made of steel for splash lubricants.
  • The intercooling mechanism generated by aluminium fins reduces the temperature between the two stages efficiently.
  • The three pressure relief valves in the discharge, intercooler and air receiver ensure maximum safety.
  • The balanced cooling fan, the large bearings and crank case and the mechanism of load less starting also possess the different advantages of the design of the machine. There are several companies, that are engaged in manufacturing, supplying and also exporting quality products with these productive and valuable designs.

This entry was posted on August, 30, 2021 at 12 : 08 pm and is filed under Screw Air Compressor. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response from your own site.

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